LED Lighting Silicon Lens

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LSR Overmolding Optical LED Lens

  • 1. Model No.: YJ-90

  • 2. Light Transmittance: 94% light transmission

  • 3. Process: LSR overmolding injection (class 100,000 clean workshop)

  • 4. Temperature Resistance: -40℃ to 150℃

  • 5. Feature: UV resistance, high power consumption optical silicon LED lenses

  • 6. Advantage: Improved manufacturing process and mold replication

  • 7. MOQ: 3000pcs

Product Description

UV Resistance High Power LSR Overmolding Optical Silicon LED Lenses

With over 13 years experience in producing high precision silicone injection molding products, Yejia silicone has been the top manufacturer of LSR molding silicon LED lenses in China, highly welcome custom silicon LED lens.

Optical LSR Overmolding Silicon Lenses

Product Specification

The silicon led lens is made of imported ultra transparent optical liquid silicone, processed by LSR overmolding injection in class 100,000 clean production workshop. With 94% UVA light transmission, soft and no dizzy light, no yellowing, no loss in light absorption, it easily demands to harsh environments, like, high temperature, high humidity and UV light. Welcome custom lightweight LSR overmolding optical silicon led lenses.

Item No.: YJ-90
Item Name: LSR Overmolding Optical Silicon LED Lenses
Material:Dow Corning MS1002
Hardness: 72 Shore A
Color: Transparent
Transparency: 94%
Temperature Resistance: -40℃ to 150℃
Process: LSR Overmolding- Deflashing- Inspection- Post Curing- Packing- Shipping
Workshop: 100,000 Class Clean Production Workshop
Machine: ARBURG LSR Injection Molding Machine

LSR Overmolding Optical LED Lens

Advantage and Disadvantage of Silicon LED Lenses

AdvantageDisadvantage

1. Temperature Resistance: -40 to 200°C, resistant to sudden cold and hot shocks.


2. Flexible material: Not easy to burst, excellent explosion-proof performance.


3. Non-toxic, low density, stable performance, up to 92% light transmittance and excellent weather resistance.


4. Almost residual stress-free, good elasticity, ensuring stable optical properties.

1. The cost of raw material is high, 1.5~3 times higher than PC lenses.


2. The immaturity of existing silicone lens injection molding technology has further increased the cost of silicone lens.

Optical LSR Overmolding Silicon Lenses

Why Choose Yejia Silicone to Manufacture Optical Silicon LED Lenses

   

Design Evaluation& Quality Guarantee

With a professional optics doctors and masters to offer technical support, from the very beginning to evaluate the feasibility of your design to mass production. Also, our factory has many advanced and imported mold making equipment, LSR silicone injection molding machines and performance inspection equipment.

LSR Overmolding Optical LED Lens

1. Core Molding Making Equipment List

S.N.

Mold Making& Inspection Equipment

Origin

Qty.

1

Ultra Precision Aspheric Machine

Japan

4

2

Universal Cylindrical Grinder

Switzerland

3

3

CNC EDM Wire Cutting Machine

Japan

3

4

Precision Form Grinder A

Japan

1

5

Precision Form Grinder B

Japan

1

6

High Precision Surface Grinder

Japan

1

7

High Precision Vertical CNC Machine

Japan

2

8

Vertical CNC Machine

Japan

1

9

Mirror Spark Machine

Japan

1

10

Surface Treatment Equipment

Switzerland

2

11

Polishing Machine

Japan

3

12

Ultra Precision Inner Diameter Processing Machine

Japan

1

13

TATUNG-OKUMA Grinder

Taiwan

1

14

Okamoto Grinder

Japan

1

Optical LSR Overmolding Silicon Lenses

2. Class 100,000 Clean Optical Production Workshop and ARBURG LSR Injection Molding Machines

Optical LSR Overmolding Silicon Lenses

3. Inspection Equipment

S.N.

Mold Making& Inspection Equipment

Origin

Qty.

1

2D Measuring Instrument

Japan

1

2

Surface Roughness Tester

Japan

2

3

Three Dimensional Measuring Instrument

Japan

1

4

3D Measuring Machine

Germany

1

5

3D Shape Measuring MachineUA3P

Japan

3

6

Stereo microscope

Japan

4

7

Birefringence Measuring Instrument

Japan

1

8

Sphericity Interferometer

Japan

1

9

Altimeter

Japan

4

10

Roundness Tester

Japan

1

11

Integrated Distribution Photometer

P.R.C

1

12

LED Rapid Spectroscopy System

P.R.C

1

13

Light Distribution Performance Tester for Traffic& Vehicle Luminaires

P.R.C

1

14

Optical Property Tester

Germany

1

15

Eccentricity Measuring Instrument  

Korea

1

16

UV Visible SpectrophotometerTransmittance Tester

Japan

1

17

Optical Transfer Function Measuring Instrument

Germany

3

18

OptiCentric® Centration Measurement

Germany

1

19

NIR Spectrometer

Japan

1

20

PRO9

Germany

6

 Optical LSR Overmolding Silicon Lenses

FAQ

Q: Can I get samples of LSR silicon led lenses?


A: Yes, samples can be offered for free, shipping costs to be freight collect.

Q: Can you do product design for silicon led lenses?


A: Currently, we mainly do OEM for custom optical silicon led lens, we regret that we can't do product design for silicon optical led lens.

Q: What is the lead time for developing a new mold of silicon led lenses?


A: Depends on the product structure, the lead time for mass production mold is around 25-45 days.

Q: What should be offered to customize a LSR silicon led lenses?


A: Please offer us 3D drawing and 2D drawing with tolerance and performance requirements.

Q: Can I visit your factory?


A: Yes, highly welcome to visit us, contact us to arrange the visiting.

Q: Can I talke to your engineers?


A: Yes, we can schedule a meeting by Google meet or Teams, so you can discuss with our engineers directly.